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Woven Carpet SBR Latex Application Systems

SKU: CEMAY-HALI-HAT-SBR-LATEKS
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Back coating units that apply a thin coat of SBR latex to woven carpet with a kiss roll, locking the fibres and the weft without changing the face feel.
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SBR latex application units apply a thin coat of latex (sizing) to the back of woven carpet. A kiss roll partly immersed in the coating trough lightly touches the carpet back and transfers the latex; a doctor blade removes the excess and controls the coat thickness. This thin coat locks loose fibres and the weft, prevents yarn shifting and tuft shedding and gives the carpet stability; the back does not turn stiff or rubbery, and the face feel of the carpet is unchanged.

Carpet path
SBR latex application line — the carpet path over an example layout drawing Side view of an example woven carpet back coating line. The carpet travels left to right: after guiding and centring and the J-box it is beaten and cleaned, its weft is straightened and it is steamed; at the kiss roll coating unit its back takes a thin coat of latex. It passes the drying and heating chambers and the drying drum, returns under the chambers to be cooled, and after the polishing cylinder, the J-box and the shearing unit it is folded at the plaiter. The path is shown as a red line. 1 2 3 4 5 6 7 7 8 10 9 11 12 13 12 14

↔ Scroll sideways to see the whole line

  1. 1Carpet Guiding and Centring Unit
  2. 2J-Box
  3. 3Beating and Cleaning Machine
  4. 4Weft Straightener
  5. 5Back and Face Steaming
  6. 6Steaming
  7. 7Kiss Roll Coating
  8. 8Drying and Heating Chambers
  9. 9Drying Drum
  10. 10Cooling Unit
  11. 11Polishing Cylinder
  12. 12J-Box
  13. 13Shearing Unit
  14. 14Plaiter
Products specifications
Attribute name Attribute value
Mechanical
Working Width 4000 mm (in the example drawing)
Coating Cylinder Kiss roll Ø300 mm, PU-covered 85 ± 3 Shore A (example quotation)
Knife Type Kiss roll + adjustable doctor blade
Process
Line Speed Kiss roll 0–100 m/min; ≤60 m/min recommended (example quotation)
Chamber Count / Length 3 chambers (in the example drawing)
Heating Type Gas-fired; heat and fans from below only, the pile protected
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